VARIFLEXVARIFLEX

Custom Engineered Laminates

Custom Engineered Laminates

While some flexible packaging manufacturers offer a standard range of materials, we specialize in engineering tailored flexible packaging structures specifically designed for your products. Our expertise in polymer chemistry and flexible packaging engineering allows us to develop cost-effective and superior flexible packaging materials. We work with a wide range of films, foils, papers, and coatings to create customized flexible packaging laminations. A typical flexible packaging structure consists of multiple layers laminated together, with each layer serving a specific function in terms of performance and appearance.

Each layer provides specific performance characteristics, including:

Rigidity
Heat sealability
Print receptivity
Tear resistance
Puncture resistance
Chemical resistance
Opacity or translucency
Glossy or matte appearance
Resistance to oxygen, moisture, or light

Exterior Layer :

Enhances overall pouch strength
Protects the ink and barrier layer
Provides a dimensionally-stable print surface
Contributes to burst strength and tear resistance

Tie Layer :

Conceals the color of the barrier layer
Binds the exterior layer to the barrier layer
Adds an extra layer of protection for the barrier layer

Barrier Layer :

Offers chemical resistance
Prevents moisture, light, and oxygen transmission

Tie Layer :

Provides protection for the barrier layer
Connects the barrier layer to the sealant layer film

Sealant Layer :

Enhances burst strength
Seals the product within the package
Preserves the integrity of the barrier layer
Enables heat sealability of the flexible packaging structure
At our company, we ensure that each layer of our flexible packaging structure is carefully designed to meet your specific requirements and deliver optimal performance